Shanghai Tobacco Group is a modern large-scale state-owned enterprise based on the cigarette industry. It has a world-class cigarette industry and supporting industries such as tobacco storage, transportation, printing and materials. In 2016, the company completed a total of 2,640,400 boxes of cigarettes, commercial sales of 2,820,100 cases; realized industrial and commercial tax of 107.992 billion yuan, and paid 102.2 billion yuan of finance, consolidating the important achievements of industrial and commercial taxation and surrender of finances over 200 billion, ranking in Shanghai The city's top 100 industrial taxpayers.
Shanghai Tobacco Group actively implements the “1+3” brand development strategy with “China” as its core. Solidly promote the "China" brand "100 billion billion" project, accelerate the construction of the "China Special Line" project, and strive to create a Chinese-style cigarette brand that highlights "China's" "five of the best" and the competitive advantage of the origin; focus on maintaining "Zhongnanhai" The status of the domestic hybrid first brand, deepen the cultural connotation of "DHS" and the unique brand value of "Panda". Famous cigarettes such as “China”, “Zhongnanhai”, “DHS” and “Panda” produced by the company are sold well in China and exported overseas.
Shanghai Tobacco Group Pudong R&D and production base adheres to the construction goal of building a green, energy-saving, environmentally-friendly and sustainable Pudong R&D and production base, and focuses on key projects of sustainable development systems such as green workshops, product eco-design, and pollutant prevention. Actively explore and focus on building a benchmark for innovation and development in the industry, and strive to inspire the sustainable development of the industry.
The Shanghai Tobacco Group Pudong Pudong R&D and Production Base Project has a planned total land area of approximately 553,900 square meters and a construction land area of 428,000 square meters. Based on the international and domestic sustainable development standards, Shanghai Tobacco Group develops and produces production bases such as green workshops, chain of custody and social responsibility in Pudong based on its sustainable management status and sustainable development needs of R&D and production bases. Research and practice have been carried out.
Seven major concerns throughout the construction process
Pay attention to the construction of green workshops
In the planning, design and construction of the joint experimental production workshop in the North District of Pudong Science and Technology Innovation Park, the national green building requirements and the green workshop requirements of the tobacco industry have been fully considered, and the requirements of the three-star standard for green laborrooms have been strived.
Focus on product eco-design
In the design process of tobacco products, develop technical requirements for environmentally friendly evaluation of products to ensure the efficiency, degradability and biosafety of resources and energy utilization of products during the whole life cycle of raw material acquisition, product production and disposal, and disposal. Sexual, non-toxic, harmless or low-toxic, low-harm, low-emission.
Focus on energy efficiency improvement
According to the estimated Pudong R&D and production base, the proportion of natural gas and diesel is close to 50%. The park has great potential for the use of non-fossil energy such as solar energy, geothermal energy and biomass energy. The joint experimental production workshop has a large energy-saving space in the electrical system, air-conditioning system, air compressor system, boiler system, dust removal system, workshop equipment, etc. The park has considered measures to improve energy efficiency through measures such as auxiliary waste heat recovery and temperature and humidity control.
Focus on pollutant prevention
The first is the prevention and control measures for wastewater pollutants. The mixed wastewater from the production experimental area (North Block) of Pudong R&D and production base is collected and discharged to the North District Sewage Treatment Station for treatment. A part of the tail water is discharged to the reclaimed treatment facility. After deepening treatment, Reuse; the remaining tail water is included in the surrounding municipal sewage pipe network through the factory outlet, and finally discharged to the Bailonggang urban sewage treatment plant for centralized treatment. The water reuse treatment process adopts a “sand filtration-activated carbon filtration-disinfection-microporous filtration” materialization treatment process. Followed by waste gas treatment measures. The combined workshop tobacco dust exhaust gas uses the "primary dust removal + flat bag dust removal + two-stage venturi cross-flow washing" treatment process to purify the dust and odor entrained in the tobacco dust exhaust gas, and its dust purification and removal efficiency is over 99.9%, stinking The purification efficiency of the gas concentration is more than 85%. After the treatment, the exhaust gas is discharged through the upper part of the joint working room and the four exhaust gas buildings of about 25 meters high. Again, it is a noise control measure. The project should use low-noise equipment as much as possible, adopt noise reduction measures such as sound insulation and vibration reduction for mechanical noise, and reasonably arrange the position of high-noise equipment. High-noise equipment is set in the special sound insulation equipment room, between the production workshop and the special equipment room. Acoustic ceilings and sound absorbing walls are used to reduce the impact of equipment noise on the external environment. In addition, strengthen the perimeter greening of the plant area, plant some trees with sound insulation and good sound-absorbing effects, such as evergreen broad-leaved trees, to reduce the environmental noise of the boundary. Finally, the solid waste control measures. The tobacco waste, packaging waste, waste paper, waste filter rods produced in the production process of Pudong R&D and production base belong to general industrial solid waste. The tobacco waste is sold to the tobacco sheet factory for comprehensive utilization, and other general industrial solid waste is sold to The recycling unit shall be comprehensively disposed of; the sugar and flavor raw material barrel shall be recycled and reused by the supplier; the waste mineral oil, waste chemical reagent container, waste chemical reagent, chemical laboratory waste liquid, etc. shall be entrusted to the professional hazardous waste disposal unit for disposal; The wastewater treatment and drying sludge shall be disposed of by the local sanitation department. In addition, after the garbage is packed in the factory, it will be cleared and disposed of by the local sanitation department; the food produced by the staff canteen will be scrapped, and the qualified units will be entrusted to recycle, clear and dispose of it.
Focus on ecological landscape engineering
The Pudong R&D and production base makes full use of the water system of the park and introduces the Longyou Port water system into the science and technology research and development area to form a good landscape effect and create an exquisite, quiet and harmonious office research and development. The park is rationally equipped with tree species to achieve "three seasons of flowers, evergreen seasons" to achieve a pleasant view of nature and atmosphere.
Focus on the chain of custody
To study the tobacco industry from the procurement of raw materials, production and processing, factory labels, industrial storage, transportation, storage code, commercial storage, outbound scanning code, sorting, distribution, sales and other aspects of cigarette production and marketing supervision, on all involved Downstream companies propose sustainable requirements.
Pay attention to social responsibility
To study the social responsibility standards of tobacco companies, and to make demands on employee health, labor protection, working conditions, community relations, regional economic contribution, and social welfare.
As the leading enterprise in China's tobacco industry, Shanghai Tobacco Group has been relying on and selecting OMEXELL heat exchange products for many years. The Shanghai Tobacco Group Pudong R&D and production base has built the highest tobacco industry in China with the concept of “green, energy saving, environmental protection and innovation”. Production standard, OMEXELL provides Shanghai Tobacco Group with a new generation of Zhilian heat exchange products to meet the heat transfer requirements of production processes such as refrigeration, bathing, waste heat recovery and process chilled water heat transfer of Shanghai Tobacco Group Pudong Industrial Park. Two of them are super-large plate exchanges. The heat exchanger can realize the 1 degree temperature difference heat transfer process requirement.